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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions
DFM Guide · Vibration Damping

Reduce vibration. Material + design. Quieter products.

Vibration damping requires understanding material loss factor, mass-spring-damper systems, isolation. Combined material + design approach.

Design for manufacturingWuxi, ChinaMOQ 1 partDFM review included

Key principles.

Higher = better

Cast iron η=0.005, steel 0.001, polymers 0.05-0.5. Polymers damp more than metal.

Constrained layer

Sandwiched constrained-layer damping. Visco-elastic film between two stiff layers.

Calculate frequencies

Vibration isolators decouple equipment from environment. Calculate natural frequency for application.

Design separation

Operating frequency ≠ structure natural frequency. Design separation > 25%.

Stiffness > damping

Stiffer structure = higher natural frequency. Move resonance away from operating range.

Tighter dampens

Press fit transmission components reduce vibration vs loose fits.

FAQ

Measure of energy dissipated per cycle. Higher η = more damping. Materials: rubber > plastic > metal.

Visco-elastic damping material between two stiff layers. Energy dissipated as heat through shear of damping layer.

Match isolator natural frequency well below excitation. Ratio f/fn > 1.4 for damping.

Reduces cyclic strain on parts. Extends fatigue life. Particularly for parts in vibrating environment.

Constrained layer adds 10-20% cost. Isolators add per-piece cost. Worth it for vibration-sensitive applications.

Sensor + actuator + controller. Electronics-active damping. Specialty for high-end applications.

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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

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