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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions
Design Guide · Gaskets & Seals

O-rings. Gaskets. Sealing design. Leak-tight.

Gasket and seal design guide. O-rings, flat gaskets, lip seals, mechanical seals. Material selection, groove dimensions, surface finish.

Process guidesWuxi, ChinaMOQ 1 partDFM review included

Key principles.

Per AS568

Standard sizes per AS568 (Aerospace Standard). Groove dimensions per spec.

15-30%

Standard compression 15-30%. Higher = better seal but faster wear.

Ra 0.8-1.6 µm

O-ring contact surface. Smoother prevents leakage but accelerates wear.

Per fluid

NBR oil, EPDM water, Viton fuel, silicone temperature.

Compression-driven

Higher pressure = harder seal. Material strength limits.

Per pressure

Larger cross-section better at high pressure.

FAQ

AS568 aerospace. SAE J120 industrial. Both define O-ring sizes/grooves. Compatible.

NBR: oils, fuels. EPDM: water, weather. Viton: chemicals, high temp. Silicone: extreme temp range.

Static seal: stationary mating. Dynamic seal: rotating/sliding. Different design rules.

Ra 0.8-1.6 µm typical. Smoother seals better but wears faster (dynamic). Per application.

Material recovery from compression. Lower = better seal life. Silicone, Viton best.

NBR cheap. EPDM mid. Viton premium. Silicone mid. Choose per environment.

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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

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