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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions
Design Guide · Plastic Threads

Plastic threading. Self-tapping. Threading rules.

Plastic thread design — self-tapping, molded threads, threaded inserts. Each suits different applications. Design rules differ from metal threading.

Threads, welds & jointsWuxi, ChinaMOQ 1 partDFM review included

Key principles.

Cheap

Threads molded directly. Cheap. Limited cycles.

Standard

Screw cuts thread in pre-drilled hole. Limited cycles.

Heavy duty

Brass insert pressed in, heated to fuse. 1000+ cycles.

Production

Ultrasonic vibration installs insert. Fast for production.

Plastic-friendly

Coarser pitches (vs metal threads) — less stripping risk.

Stronger

M5+ for plastic. Smaller threads strip easily.

FAQ

Self-tapping: handle higher loads, more cycles. Molded threads: cheaper, limited cycles. Choose per use.

Standard for quality plastic assembly. Strong, repeatable, 1000+ disassembly cycles.

Coarser pitches preferred — less stripping, easier engagement. Per ASME standards.

Boss diameter ≥ 2× thread diameter. Boss thickness ≥ 0.6× wall.

Heat-set ~2000 N. Self-tapping ~1500 N. Material/depth dependent.

Repeated assembly, hot environment, structural load. Otherwise molded threads sufficient.

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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

Send a CAD file. Get an engineering-reviewed quote.

No minimum quantity, free DFM feedback from a senior manufacturing engineer, and an NDA signed before file review on request.