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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions
Reference · Tolerances

Tolerance basics. ± vs GD&T. Specifying right.

Tolerance specification reference. ± tolerance vs GD&T. Tight vs loose. ISO 2768. Achievable per process.

Tolerances & inspectionWuxi, ChinaMOQ 1 partDFM review included

Key principles.

Simple

Plus-minus from nominal. Easy to specify. Less flexible.

Functional

Position, profile, runout. Functional fit verification.

Default

Default tolerance class. -m (medium) common. -f (fine) tighter.

Cpk > 1.33

Process capability. Cpk > 1.33 capable. Production verifies.

Springback

Aluminum springs back. Steel stable. Plastic creeps.

Worst case vs RSS

Worst case (additive) vs root-sum-square (statistical).

FAQ

Functional fit critical. Bearing bores, mating features. ASME Y14.5 standard.

ISO 2768-m (medium) covers most. Tighter only on critical features.

±0.005 mm requires grinding/lapping. ±0.025 mm CNC capable. Below 0.005 specialty.

Multiple parts mating. Worst case = sum. RSS = √(sum of squares). RSS more realistic at production.

5-10× cost premium per tighter class. Don't over-specify. Default loose, specify tight per function.

Note on drawing: "All tolerances per ISO 2768-m unless noted." Explicit tolerances override.

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5-axis CNC milling drawing: Al 7075-T6 block with pockets, toolpath and dimensions

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